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Disk Creator Product List

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0624 At the de-salting device for incineration exhaust gas

0624 At the de-salting device for incineration exhaust gas

Examples of our equipment being widely adopted in various fields using quicklime, other chemicals, fly ash, etc.!

We will introduce an example of how we resolved a problem with the discharge of descaling agents from the flue gas treatment silo of the incinerator. Initially, there were no issues when receiving the agent from the tank truck into the storage silo, but as the storage volume decreased to a certain extent, it formed a rat hole and stopped discharging. By installing eight standard blow discs (BD-15) and using a controller (C-SV4) with four built-in solenoid valves to sequentially turn on the air for two blow discs at a time with a time delay, we achieved good results. [Challenges] - When the storage volume decreases to a certain extent, it forms a rat hole and stops discharging. - Although there are hammering devices and air aeration nozzles, they are ineffective in this condition. - Silo diameter is Ø2000. *For more detailed information about this case, please refer to the related links. *For more details, please check the PDF materials or feel free to contact us.

  • Other powder equipment
  • Disk Creator

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0654 Solving the bridge of PET flakes

0654 Solving the bridge of PET flakes

Easily solve powder bridging! We will inform you of a suitable implementation plan considering costs.

We would like to introduce case studies of the "Brodisk" and "Brodisk Mini." We received an inquiry stating that the discharge diameter of the hopper is small and materials are not flowing out. After confirming the hopper diagram and contents (in the photo), we provided recommendations for the model and layout. We received a request to borrow the Brodisk, and the product was sent. The customer conducted a confirmation test and decided to implement it due to the favorable results. [Case Overview] ■ Layout: Two Brodisk Minis placed near the discharge area, and two Brodisks positioned at a 45° rotation above them. ■ Control: A controller with one built-in solenoid valve allows for simultaneous air ON/OFF for a total of four Brodisks (Mini). *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Disk Creator

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0130 Prevention of bridging in powder containers and hoppers

0130 Prevention of bridging in powder containers and hoppers

Eliminate discharge failures caused by compacted powder due to vibrations during transport with a blow disc!

Due to vibrations during the transportation of powder containers, the powder became compacted, causing issues with discharge from the tank. However, this was resolved with aeration using the "Blow Disk." If you could provide an overview of the powder and the hopper drawing, we can offer reasonable recommendations for the model, quantity, and installation position based on our experience. 【Overview】 Hopper dimensions: 1100×1100 Material: Water treatment chemicals Apparent specific gravity: 0.7–0.8 (Note: The volume was compressed by more than 20% during transportation) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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  • Powder Supply Device
  • Other powder equipment
  • Disk Creator

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0472 Eliminate emission defects using a level gauge.

0472 Eliminate emission defects using a level gauge.

To prevent poor powder flow! We will assist you in selecting the appropriate model and layout plan based on your usage conditions.

We would like to introduce a case where a user contacted us to solve the issue of poor powder discharge by installing a paddle-type level gauge and a capacitive level gauge in a small hopper. A capacitive level sensor is installed at approximately one-third of the height from the bottom of the hopper. We recommended and implemented the installation of two Brodie disks mini near the discharge area, avoiding the sensor, and two Brodie disks above that. Afterward, we received feedback that "the bridging has been resolved and everything is running smoothly." 【Overview of Conditions】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: 100A ■ Material: Calcium Carbonate 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines
  • Disk Creator

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0153 Promoting the outflow from the cement silo.

0153 Promoting the outflow from the cement silo.

Install multiple blow discs to promote the outflow from the cement silo!

At the cement silo, it was noted (based on user experience) that the hopper slope is gentle and general aeration is not very effective, so we decided to install multiple blow discs. The installation locations and operating methods were determined through discussions with the customer. 【Overview】 ■ Silo diameter: 3600φ ■ Hopper slope: approximately 43° ■ Summary of installation positions and numbers - Installed in 4 layers: 4 units from the bottom, 4 units, 8 units, and 8 units - Total of 24 units ■ Operating sequence - Air ON in the order of the 4 units on the bottom layer, 4 units on the second layer, 4 out of 8 units on the third layer, the remaining 4 units on the third layer, 4 out of 8 units on the top layer, and the remaining 4 units on the top layer ■ Control of blow discs - Controlled by our controller C-6 (timer panel) with 6 solenoid valves * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment
  • Disk Creator

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0447 Promoting the discharge of dihydrate gypsum powder

0447 Promoting the discharge of dihydrate gypsum powder

We recommended the BD-20 type, which has a larger air volume compared to the standard broad disk, and you adopted it!

This is an introduction to a case where the BD-20 type, which has a higher air volume compared to the standard BD-15 type, was used. The customer inquired about installing a new powder storage tank, anticipating that bridging of the crushed gypsum board would occur, and requested this equipment. The key point of this case is that the slope of the hopper could not be sufficiently secured. Therefore, we recommended the BD-20 type, which has a higher air volume compared to the standard Brodisk, and it has been adopted. The overview is as follows. 【Case Overview】 ■ Hopper ・Diameter: 1600φ ・Cone section slope: Approximately 50° ■ Material ・Name: Dihydrate gypsum (crushed gypsum board, paper removal) ・Particle size: Approximately 100μm on average ・Apparent specific gravity: About 0.5-0.6 *For more details, please refer to the PDF materials or feel free to contact us. *We have many implementation examples posted on our website, which can be checked via the link below.

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0529 Improvement of poor outflow of sludge incineration ash

0529 Improvement of poor outflow of sludge incineration ash

Resolved issues where insufficient remaining contents in the silo caused discharge failures, preventing truck loading!

We have been adopted for a project aimed at wastewater treatment plants by a customer related to plants. The subject matter is sludge incineration ash, and the issue was that "when the remaining amount of silo contents decreased, discharge failures occurred, making it impossible to load onto trucks (troubles occurred when the remaining amount was below 20-30 tons)." Previously, a mesh-type air rater was used, and although the air pressure was increased, it did not lead to improvements, resulting in mesh damage and air leaks from the surroundings (other aeration methods were also used in conjunction). Therefore, although it is a large silo, the trouble only occurs when the powder level decreases. We positioned the equipment in three tiers near the discharge area (only the three tiers below the silo, without the fourth and fifth tiers). There are a total of 20 standard type blow discs: 4 in the bottom tier, 8 in the second tier, and 8 in the third tier. Control is managed by a controller with 10 solenoid valves built-in. The operating air pressure is set higher, and we addressed the issue by turning on the air in small increments (2 units at a time). *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
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0639 Promoting the discharge of water treatment chemicals

0639 Promoting the discharge of water treatment chemicals

We will introduce a case where four units were simultaneously turned on for cost efficiency, using the standard type of blow disk.

We would like to introduce a case where we received a request from a certain machinery manufacturer regarding a malfunction in the discharge of powder from a hopper, which requires urgent improvement. The issue was that although the hopper was equipped with a vibrator, it took more than 30 seconds for the powder to start flowing after the vibrator was activated. After providing information on the applicable models and layout, along with a detailed explanation, we implemented the solution immediately. The problem was resolved in one go after the implementation. 【Consultation Details】 ■ Material: Water treatment agent, details undisclosed (similar to potato starch) ■ Issue: The hopper has a vibrator, but it takes more than 30 seconds for the powder to start flowing after the vibrator is activated. ■ Hopper diameter: Φ1000 ■ Discharge diameter: 150A *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
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